News Archives

Representation method of electric gate valve model

July 27, 2021

Representation method of electric gate valve model; model name modification method; code name modification method
The electric gate valve is composed of an electric actuator and a gate valve body. The gate plate is controlled by the

gate valve (1)

power supply pressure to perform up and down linear operation to connect or close the fluid medium in the pipeline. The applicable pressure, temperature and caliber range are large, and it is especially suitable for Medium and large diameter pipes. Electric gate valves can be divided into various series. The actuators have on-off type and intelligent type, and the structure is very changeable. When selecting the type, the user should be familiar with the electric gate valve model preparation instructions to avoid selecting the wrong model, placing the wrong order and technology Unknown parameters caused problems such as exchange and return.
Electric gate valve model preparation instructions are mainly for the detailed explanation of the additional conditions of the gate valve, drive mode, connection form, structural feature, sealing material, pressure level and valve body material. Other customized or special product models are not applicable to this method. , Additional explanation is required.
The method of preparing the model of the electric gate valve:
Additional code for gate valve: WZ means bellows gate valve, DZ cryogenic gate valve, NKZ vacuum gate valve, PZ knife gate valve;
Type of gate valve: Z;
Drive mode: manual without code (usually omitted according to regulations), 2 electro-hydraulic, 3 worm gear, 5-bevel gear transmission, 6 pneumatic, 9-electric;
Connection mode: 4 flange connection, 6 welding, 7 pair clip type;
Structural form: 0 elastic gate, 1 open-rod wedge-type single gate, 2-open-rod wedge-type double gate, 3-open-pole parallel single gate, 4-open-pole parallel double gate, 5 concealed Rod wedge single gate, 6 concealed rod wedge double ram, 7 concealed rod parallel single ram, 9 concealed rod parallel double ram;
Sealing material: W valve body is directly processed, T alloy, X rubber, F fluoroplastic, H-Cr stainless steel, Y cemented carbide, M Monel alloy;
Pressure rating: PN1.0-32Mpa, 16=1.6MPA means the pressure is 16 kg, 150LB-1500LB means the American

standard pound pressure, 5-63K means the Japanese pressure;
Valve body material: Z-gray cast iron, Q ductile iron, T alloy, C carbon steel, P stainless steel 304, R stainless steel 316, V chromium molybdenum vanadium steel.

electric stainless steel gate valve

Description of electric gate valve model preparation:
Z941H-16P Stainless steel electric flange gate valve1. Z: represents gate valve;
2. 9: indicates that the transmission mode is electric;
3. 4: The connection method is flange connection;
4. 1: The structure is an open pole wedge single gate;
5. H: The sealing material is stainless steel;
6. 16: Indicates that the nominal pressure is 1.6MPa;
7. P: indicates that the valve body material is stainless steel.

TH Valve is a professional manufacturer of butterfly valve, gate valve, check valve, globe valve, knife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

The sealing characteristics and principle of eccentric butterfly valve

July 26, 2021

Basic knowledge of eccentric butterfly valve: eccentric butterfly valve, also called offset butterfly valve; Eccentric butterfly valves can be divided into various types, generally single eccentric sealing butterfly valves, double eccentric sealing butterfly valves, and triple eccentric sealing butterfly valves.
Features of single eccentric sealing butterfly valve:
In order to solve the problem of squeezing between the butterfly plate and the valve seat of the concentric butterfly valve, a single eccentric butterfly valve was produced. Disperse and reduce the excessive squeezing between the upper and lower ends of the butterfly plate and the valve seat. However, because the single eccentric structure does not disappear during the entire opening and closing process of the valve, the scratching phenomenon between the butterfly plate and the valve seat has not disappeared, and the application range is similar to that of the concentric butterfly valve, so it is not used much.

Double eccentric-lug butterfly valve-D72F-150lbP-stainless steel (4)

The single eccentric sealing butterfly valve has the following characteristics:
1. It has a sealing structure with reliable performance and long service life.
2. It has a truss structure with small flow resistance, good rigidity and small pressure loss.
3. The valve plate sealing ring is easy to replace and easy to maintain.
4. The valve plate sealing ring adopts a “T”-shaped structure, and the sealing pair is linearly sealed.
5. The bottom end of the valve adopts bimetal thrust washer, which has excellent thrust performance.
6. The valve can be installed vertically or horizontally, with good applicability.
7. This type of valve is recommended to be used in one direction, and it can be used in two directions when the reverse sealing requirements are not strict.
8. When the valve is completely closed, the leakage of the seal test is zero.
9. Replace the valve plate sealing ring, O-ring, valve body, valve plate, shaft and other materials, which can be applied to a variety of media and different temperatures.
Features of double eccentric sealing butterfly valve:
On the basis of the single eccentric butterfly valve, the double eccentric butterfly valve is the most widely used double eccentric butterfly valve. Its structural feature is that the axis of the valve stem deviates from the center of the butterfly plate and the center of the body. The double eccentric effect enables the butterfly plate to be released from the valve seat immediately after the valve is opened, which greatly eliminates unnecessary excessive extrusion and scratching of the butterfly plate and the valve seat, reduces the opening resistance, reduces wear and improves The life of the valve seat is improved. The scraping is greatly reduced, and at the same time, the double eccentric butterfly valve can also use a metal seat, which improves the application of the butterfly valve in the high temperature field. But because its sealing principle is a positional sealing structure, that is, the sealing surface of the butterfly plate and the valve seat is in line contact, and the elastic deformation caused by the butterfly plate squeezing the valve seat produces a sealing effect, so the closed position is very demanding (especially metal Valve seat), low pressure bearing capacity, which is why traditionally people think that butterfly valves are not resistant to high pressure and have large leakage.
The main features of the double eccentric butterfly valve are as follows:

1. Adopting full flow design, not affected by impurity jamming. The conjoined “O”-shaped sealing line at both ends makes the pipeline installation without gaskets and maintains a reliable seal. Different materials can be selected according to different usage requirements.
2. The butterfly plate material adopts streamlined design, which can be used in two directions, with low flow resistance and excellent flow characteristics.
3. The shaft pin adopts the unpinning structure, which can tightly combine the butterfly valve stems without weakening the strength of the shaft and has good interchangeability.
4. The valve body connection can be applied to ANSI125/150, DIN2501 PN10/16, JISB2210 10K, JIS G5527 7.5K standards.
Features of triple eccentric sealing butterfly valve:

triple offset butterfly valve-double flange- (4)

1. API specifications
2. Double safety structure
3. No dead zone design
4. Body valve seat structure
5. Thin layer valve seat structure
6. Replaceable seal pair
7. Balanced fixed structure
8. Intrinsic refractory structure
9. High sealing packing structure
The structural feature of the triple eccentric butterfly valve is that while the double eccentric valve stem axis position is eccentric, the conical axis of the butterfly plate sealing surface is skewed to the cylinder axis of the body, that is to say, after the third eccentricity, the butterfly plate seals The cross-section is no longer a true circle, but an ellipse, and the shape of the sealing surface is therefore asymmetrical. One side is inclined to the center line of the body, and the other side is parallel to the center line of the body. The biggest feature of this third eccentricity is that the sealing structure is fundamentally changed. It is no longer a positional seal, but a torsion seal, that is, it does not rely on the elastic deformation of the valve seat, but completely relies on the contact surface pressure of the valve seat to achieve the seal. Therefore, the problem of zero leakage of the metal valve seat is solved in one fell swoop, and because the contact surface pressure is proportional to the medium pressure, the high pressure and high temperature resistance is also solved. Since its inception, the triple eccentric butterfly valve itself has undergone a process of self-improvement and continuous development in order to meet the increasingly severe requirements of working conditions. Even if the highest zero leakage is required, the triple eccentric butterfly valve can theoretically be achieved, but in fact it still relies on careful design and precision manufacturing.
Related knowledge: features of eccentric butterfly valve; Installation instructions of double eccentric butterfly valve

Related products: Electric triple eccentric butterfly valve Pneumatic triple eccentric butterfly valve

TH Valve is a professional manufacturer of butterfly valve, gate valve, check valve, globe valve, knife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

Butterfly valve use principle and installation instructions

July 22, 2021

Butterfly valve use principle and installation instructions
The relationship between the opening of the butterfly valve and the flow rate basically changes linearly. If it is used to control flow, its flow characteristics are also closely related to the flow resistance of the piping. For example, two pipelines are installed with the same valve diameter and form, but the pipeline loss coefficient is different, and the flow rate of the valve will also be very different.

butterfly valve working diagram-3D GIF animated presentation

If the valve is in a state with a large throttle range, the back of the valve plate is prone to cavitation, which may damage the valve. Generally, it is used outside 15°. When the butterfly valve is in the middle opening degree, the opening shape formed by the valve body and the front end of the butterfly plate is centered on the valve shaft, and the two sides form different states. Therefore, one side of the valve body and the valve plate form a nozzle-like opening, and the other side is similar to a throttle opening. The nozzle side has a much faster flow rate than the throttle side, and negative pressure will be generated under the throttle side valve. The rubber seal may fall off.

The operating torque of the butterfly valve has different values due to the different opening and closing directions of the valve. The horizontal butterfly valve, especially the large-diameter valve, due to the depth of water, the torque produced by the difference between the upper and lower water heads of the valve shaft cannot be ignored. In addition, when an elbow is installed on the inlet side of the valve, a bias flow is formed and the torque will increase. When the valve is in the middle opening, the operating mechanism needs to be self-locking due to the action of the water flow torque.

ductile iron, DI, butterfly valve, manufacturer, center line, TH valve

TH Valve is a professional manufacturer of butterfly valve, gate valve, check valve, globe valve, knife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

Gate valve model meaning and representation method

July 22, 2021

Gate valve model representation method | Gate valve model meaning
Explanation of the meaning of the gate valve model:

pneumatic gate valve (3)

Gate valve is one of the more common types of shut-off valves. It is generally suitable for full-open or full-close two-position operation control. It is mainly used to close the medium in the pipeline. It is usually called a cut-off valve or a blocking valve. With the increase in demand for valves and the expansion of demand in the machinery industry, gate valves have become an indispensable part of modern industrial control systems. For more and more complex working conditions and harsh use requirements, the correct selection of gate valve models is related to the adaptability of the pipeline medium and an important guarantee for the safety of the working conditions. The user should have a detailed understanding of the method of preparing the gate valve model to avoid problems such as selecting the wrong model, placing the wrong order, and unclear technical parameters resulting in replacement and return.
This compilation method is the representation method of the standard gate valve model in my country. It mainly explains in detail the additional conditions of the gate valve, drive mode, connection form, structural feature, sealing material, pressure level and valve body material. Other customized or special product models are not applicable to this method and need to be explained separately.
The method of formulating and expressing gate valve model:
Additional code for gate valve: WZ means bellows gate valve, DZ cryogenic gate valve, NKZ vacuum gate valve, PZ knife gate valve;
Type of gate valve: Z;
Drive mode: manual without code (usually omitted according to regulations), 2 electro-hydraulic, 3 worm gear, 5-bevel gear transmission, 6 pneumatic, 9-electric;
Connection mode: 4 flange connection, 6 welding, 7 pair clip type;
Structural form: 0 elastic gate, 1 open-rod wedge-type single gate, 2-open-rod wedge-type double gate, 3-open-pole parallel single gate, 4-open-pole parallel double gate, 5 concealed Rod wedge single gate, 6 concealed rod wedge double ram, 7 concealed rod parallel single ram, 9 concealed rod parallel double ram;
Sealing material: W valve body is directly processed, T alloy, X rubber, F fluoroplastic, H-Cr stainless steel, Y cemented carbide, M Monel alloy;
Pressure rating: PN1.0-32Mpa, 16=1.6MPA means the pressure is 16 kg, 150LB-1500LB means the American standard pound pressure, 5-63K means the Japanese pressure;
Valve body material: Z-gray cast iron, Q ductile iron, T alloy, C carbon steel, P stainless steel 304, R stainless steel 316, V chromium molybdenum vanadium steel.

Knife-gate-valve-1-

Example of preparing gate valve model:
PZ973H-16C Electric Wafer Type Knife Gate Valve

1. PZ: stands for knife gate valve;
2. 9: indicates that the transmission mode is electric;
3. 7: The connection method is a clip-on connection;
4. 3: The structure is an open pole parallel single gate;
5. H: The sealing material is stainless steel;
6. 16: Indicates that the nominal pressure is 1.6MPa;
7. C: Indicates that the valve body material is carbon steel.

TH Valve is a professional manufacturer of butterfly valve, gate valve, check valve, globe valve, knife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

Butterfly valve structure principle and application analysis

July 21, 2021

Butterfly valve (also called flap valve) is a kind of regulating valve whose closing part is circular disc or disc, mainly composed of valve body, valve stem, disc and sealing ring. The valve body is cylindrical with short axial length and built-in butterfly plate. The butterfly plate of the butterfly valve is installed in the diameter direction of the pipeline. In the cylindrical passage of the butterfly valve body, the disc-shaped butterfly plate rotates around the axis, and the rotation angle is between 0° and 90°. When the rotation reaches 90°, the valve is fully opened.

Double offset-flanged butterfly valve-D42F-150lbC (1)

The butterfly valve is simple in structure, small in size and light in weight, and consists of only a few parts. Moreover, it can be opened and closed quickly by rotating 90°, and the operation is simple. At the same time, the valve has good fluid control characteristics. When the butterfly valve is in the fully open position, the thickness of the butterfly plate is the only resistance when the medium flows through the valve body, so the pressure drop generated by the valve is small, so it has better flow control characteristics. The butterfly valve has two sealing types: elastic seal and metal seal. Elastic sealing valve, the sealing ring can be inlaid on the valve body or attached to the periphery of the butterfly plate.
Butterfly valves with metal seals generally have a longer life than those with elastic seals, but it is difficult to achieve a complete seal. The metal sealing butterfly valve can adapt to higher working temperature, while the elastic sealing butterfly valve has the defect of being limited by temperature.
If the butterfly valve is required to be used as a flow control, the main thing is to correctly select the size and type of the valve. The structure principle of butterfly valve is especially suitable for making large-diameter valves. Butterfly valves are not only widely used in general industries such as petroleum, gas, chemical, and water treatment, but also used in cooling water systems of thermal power stations.

Double eccentric-lug butterfly valve-D72F-150lbP-stainless steel (4)

Commonly used butterfly valves include wafer type butterfly valves and flange type butterfly valves. Wafer type butterfly valve uses double-head bolts to connect the valve between two pipe flanges. Flange type butterfly valve has flanges on the valve, and bolts are used to connect the flanges at both ends of the valve to the pipe flanges.

TH Valve is a professional manufacturer of butterfly valve, gate valve, check valve, globe valve, knife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

Principle of Globe Valve (Figure)

July 21, 2021

Globe Valve is also called stop valve, shut-off valve. The opening and closing part of the globe valve is a plug-shaped valve disc, the sealing surface is flat or cone, and the valve disc moves linearly along the centerline of the fluid. The movement form of the valve stem includes a lifting rod type (the valve stem is raised and lowered, the hand wheel does not lift), and there is a lifting rotating rod type (the hand wheel and the valve stem rotate and lift together, and the nut is set on the valve body). The stop valve is only suitable for fully open and fully closed, adjustment and throttling are not allowed.
Brief introduction to the principle of the globe valve:

globe cut-off valve working diagram-3D GIF animated presentation

To put it simply, the principle of the globe valve is to use the torsion of the valve stem to give a downward pressure on the sealing surface, and rely on the pressure of the valve stem to make the disc sealing surface and the valve seat sealing surface closely fit to prevent the inflow of the medium or adjust the flow rate of the medium. . The opening and closing part of the stop valve is a cylindrical valve disc, the sealing surface is flat or conical, and the valve disc moves linearly along the center line of the fluid. The movement mode of the valve stem includes a lifting rod type (the valve stem is raised and lowered, and the hand wheel does not lift), and there is also a lifting rotating rod type

Schematic diagram of shut-off valve (closed state)

(the hand wheel and the valve stem rotate and lift together, and the nut is set on the valve body). The globe valve is a forced sealing valve, so when the valve is closed, pressure must be applied to the disc to force the sealing surface to not leak.

The working principle of the stop valve:
We assume that there is a pipe with a lid. Water flows in from the bottom of the pipe and flows out toward the nozzle. The lid of the outlet pipe is equivalent to the closing part of the shut-off valve. If the pipe lid is lifted up by hand, the water will flow out. When the cap is closed, the water stops flowing, which is equivalent to the working principle of a shut-off valve.

The shut-off valve relies on rotating the hand wheel to make the valve stem rise and fall, and drive the valve disc to make a linear displacement parallel to the flow direction of the medium to achieve the purpose of opening and closing. The handwheel rotates in a clockwise direction, and the working medium enters from the channel under the valve disc. At this time, the applied sealing force must be equal to or greater than the sum of the required specific pressure generated on the sealing surface and the upward force of the medium.

Schematic diagram of shut-off valve (open state)

When the shut-off valve is opened, when the opening height of the disc is 25% to 30% of the nominal diameter, the flow has reached the maximum, indicating that the valve has reached the fully open position. Therefore, the fully open position of the shut-off valve should be determined by the stroke of the valve disc.
Note:
1. The shut-off valve only allows the medium to flow in one direction, and has directionality when installed. ,
2. The function of the shut-off valve is either 0 or 1, either through or not through. In other words, the shut-off valve is only suitable for fully open and fully closed, and adjustment and throttling are not recommended.

TH Valve is a professional manufacturer of butterfly valve, gate valve, check valve, globe valve, knife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

The difference between a float valve and a ball valve

July 20, 2021

The difference between a float valve and a ball valve, the principle of the float valve | diagram
Float valve is a product of liquid level measurement and control. It is constructed by several main components such as valve body, piston, connecting rod and floating ball, and uses the principle of leverage to make the valve open or block. In the simplest way, it is like a flush toilet at home, and the water supply device used on it has this structure.
The difference between float valve and ball valve:

electric ball valve

The ball valve is a kind of valve, which refers to the valve core (sealing part) of the valve with a spherical structure, which is used in the pipeline to block air or water flow; the float valve is because one end of the switch lever is a hollow sealing ball, Automatically control the opening and closing of the valve through the buoyancy of the liquid. One word difference is very different.

The working principle of the float valve|Illustration:
The float valve floats must always float on the water. When the water surface rises, the float also rises. When the

principle of the float valve diagram

water level of the water tank is low, the floating ball decreases with the water level, and the piston in the valve body is pulled out through the connecting rod of the fixed floating ball, so that the valve body and the piston are hollowed out, so that the tap water can enter the water tank; when the water level of the water tank is set When the height position is high, the force generated by the floating ball as the water level rises pushes the piston in the valve body into the valve body through the connecting rod. Because the top of the piston is equipped with a sealing rubber gasket, the water outlet in the valve body is processed relatively flat and smooth. When the buoyancy of the floating ball exceeds the pressure of the tap water, the piston with the sealing rubber gasket and the water outlet in the valve body are tightly sealed, and the tap water is closed by the floating ball valve.
Floating ball valve function: control the water level of the pool or water tank not to exceed a certain set value, and the valve can only be opened within a set time period. Floating ball valve is applicable: used in the reservoir system of the tap water supply pipe network to avoid opening the reservoir inlet valve during peak water consumption and reduce the pressure of the water supply pipe network. The valve can only open when the water is low.
Click to view: Principle of Ball Valve Principle of Electric Ball Valve Principle of Pneumatic Ball Valve

TH Valve is a professional manufacturer of butterfly valve, gate valve, check valve, globe valve, knife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

Electric globe valve selection and application

July 20, 2021

Electric shut-off valve selection, Electric shut-off valve application, globe valve also named shut off valve or cut off valve.
Advantages of electric shut-off valve:
Once the electric shut-off valve is in the open state, there is no contact between its valve seat and the sealing surface of the disc, so its sealing surface is less mechanically worn, because most of the electric shut-off valves have relatively easy repairs. Or there is no need to remove the entire valve from the pipeline when replacing the sealing

electric globe valve

element,which is very suitable for the occasion where the valve and the pipeline are welded together. The most obvious advantage is that during the opening and closing process, the friction between the disc and the sealing surface of the valve body is smaller than that of the gate valve, so it is wear-resistant. The opening height is generally only 1/4 of the diameter of the valve seat passage, so it is much smaller than the gate valve. Usually there is only one sealing surface on the valve body and the valve flap, so the manufacturing process is better and it is easy to maintain. The flow direction of the medium through this type of valve has changed, so the flow resistance of the electric shut-off valve is higher than that of other valves.

Selection of electric shut-off valve:
Commonly used electric globe valves are electric straight-through globe valves, electric throttle valves, electric angle globe valves, electric DC globe valves, electric plunger globe valves, etc. In addition to electric throttle valves, other electric globe valves generally do not Make high-pressure choices.
1. Angle type electric shut-off valve; in the angle type electric shut-off valve, the fluid only needs to change its direction once, so that the pressure drop through this valve is smaller than that of the conventional structure of the electric shut-off valve.
2. DC type electric shut-off valve; electric shut-off valve in the DC type or Y-shaped electric shut-off valve, the flow passage of the valve body is in a diagonal line with the main flow path, so that the degree of damage to the flow state is smaller than that of the conventional electric shut-off valve, so it passes The pressure loss of the valve is correspondingly small.
3. Plunger type electric shut-off valve: This type of electric shut-off valve is a modification of the conventional electric shut-off valve. In this valve, the disc and valve seat are usually designed based on the plunger principle. The valve clack is polished so that the plunger and the valve stem are connected, and the sealing is achieved by two elastic sealing rings sleeved on the plunger. The two elastic sealing rings are separated by a sleeve ring, and the sealing ring around the plunger is pressed firmly by the load exerted on the bonnet by the bonnet nut.
Electric shut-off valve application:
If the electric shut-off valve is used in high-pressure occasions, it is generally connected by butt welding, or electric angle type shut-off valve is used. According to the material, you can choose carbon steel or 304 stainless steel. If the temperature is relatively high, you need to choose chromium-molybdenum steel or chromium-molybdenum-vanadium steel. The typical J941Y-170V electric high temperature and high pressure stop valve used in power plants.

TH Valve is a professional manufacturer of butterfly valve, gate valve, check valve, globe valve, knife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

Ball valve installation and maintenance methods

July 19, 2021

Ball valve installation:
1. It must be confirmed that the pipeline and valve have been cleaned before operation.
2. The actuator operation of the valve drives the valve stem to complete rotation according to the size of the input signal: when it rotates 1/4 turn (900) in the forward direction, the valve is closed. When the reverse rotation is 1/4 turn (900), the valve opens.

fixed ball valve

3. When the direction indicator arrow of the actuator is parallel to the pipeline, the valve opens; when the arrow is perpendicular to the pipeline, the valve closes.
Ball valve repair:
Longer service life and maintenance-free time will depend on several factors: under normal working conditions, maintaining a harmonious temperature/pressure ratio, and reasonable corrosion data. Note: When the ball valve is closed, the fluid pressure in the valve body It still exists. Before maintenance, remove the pipeline pressure and leave the valve in the open position. Before maintenance, disconnect the power supply or air supply. Before maintenance, disconnect the actuator from the bracket.

electric ball valve

1. Packing lock If the packing culvert is slightly leaking, the valve stem nut must be locked. Note: Do not lock, usually lock 1/4 ring to 1 ring, the leakage will stop.
2. Replace the valve seat and seal
A. Disassembly Keep the valve in the half-open position to flush out the dangerous substances that may exist inside and outside the valve. Close the ball valve, remove the bolts and nuts of the flanges on both sides, and completely remove the valve from the pipeline. Disassemble the drive device-actuator, connecting bracket, lock washer, stem nut, butterfly shrapnel, glam, wear-resistant sheet, stem packing in order. Remove the body cover connecting bolts and nuts, separate the valve cover from the valve body, and remove the valve cover gasket. Make sure that the valve ball is in the “off” position. This will make it easier to take it out of the valve body, and then remove the valve seat. Gently push the valve stem down from the hole in the valve body until it is completely taken out, and then take out the O-ring and packing ring. Note: Please operate carefully to avoid scratching the surface of the valve stem and the packing seal of the valve.
B. Reassembly Clean and inspect the parts under investigation. It is strongly recommended to replace the valve seat and bonnet gaskets and seals with spare parts kits. Reverse the order of disassembly and assembly. Use the specified torque to tighten the flange bolts crosswise. Tighten the nut with the specified torque. After installing the actuator, rotate the valve stem to drive the valve core to rotate the corresponding input signal to make the valve open and close. If possible, after installing the pipeline, test the sealing pressure and performance of the valve according to the standard.
Related knowledge: The role of the ball valve The working principle of the ball valve

TH Valve is a professional manufacturer of butterfly valve, gate valve, check valve, globe valve, knife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

The role and use of the ball valve

July 16, 2021

The function of the ball valve:
The opening and closing part of the ball valve is a round sphere with a hole. The ball core rotates around the axis of the valve stem by 0-90° back and forth to achieve the purpose of opening or closing the valve. Ball valves have many functions. They are generally used to switch off or adjust the medium in the pipeline. Among them, the three-way ball valve can flexibly cut off, distribute and change the flow direction of the medium. The sealing surface of the ball valve is usually closed with the spherical surface, so it is not easy to be eroded by the medium. It is easy to operate and has a simple and compact structure. It can be used in working conditions such as water, natural gas, acid, and solvent.

fixed ball valve

The application of the ball valve:
Ball valves can generally be divided into three categories: floating ball valves, fixed ball valves, and elastic ball valves according to their structure. According to the different sealing performance, it is divided into hard-sealed ball valves and soft-sealed ball valves. The soft-sealed ball valves have better sealing performance and can achieve zero leakage. They are generally used in normal temperature and pressure pipelines with corrosive media, while hard-sealed ball valves are not only It can be used in normal temperature and pressure, as well as pipelines with low temperature and low pressure and high temperature and high pressure.
(1) Floating ball valve
The ball of the floating ball valve is floating and is supported by two valve seats. Under the action of the medium pressure, the ball can produce a certain displacement and tightly adhere to the sealing surface of the valve seat at the outlet end to ensure that the outlet end is sealed. However, if the sphere bears the load of the working medium and is all transmitted to the outlet sealing ring, the sphere may deviate when it is impacted by a higher pressure. Therefore, the ball valve of this structure is generally suitable for normal pressure or low pressure working conditions.
(2) Fixed ball valve

Pneumatic electric high platform ball valve

The name of the fixed ball valve is that the ball is fixed, and when the valve is closed, the ball valve will not move even if it is pressurized. Fixed ball valves are equipped with a floating seat. After being pressured by the medium, the seat will move so that the sealing ring is pressed tightly on the sphere to ensure sealing. Generally, sliding bearings or rolling bearings are installed on the upper and lower shafts of the ball, which can be operated with a small torque and a small torque, and is generally suitable for high-pressure and large-diameter pipelines.
Other common classifications of ball valves, chip ball valves, orbital ball valves, V-shaped ball valves, O-shaped ball valves, cut-off ball valves, three-way ball valves, four-way ball valves, forged steel ball valves, ash unloading ball valves, anti-sulfur ball valves, eccentric ball valves, thermal insulation ball valves, pneumatic Ball valves, electric ball valves, ferrule ball valves, welded ball valves. Among them, the V-shaped ball valve has a shearing effect, which is especially suitable for media containing fibers, small solid particles, slurry and other media. The three-way ball valve can also be divided into T-type and L-type. The T-shape can make the three intersecting pipelines connect to each other or cut off any one of the channels, playing the role of splitting and merging. The L-shape only connects two perpendicular pipes, and cannot connect to the third pipe at the same time, and it mainly plays a role of distribution.
Related knowledge: working principle of ball valve structure diagram of ball valve.

TH Valve is a professional manufacturer of butterfly valve, gate valve, check valve, globe valve, knife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

Representation method of electric gate valve model

The sealing characteristics and principle of eccentric butterfly valve

Butterfly valve use principle and installation instructions

Gate valve model meaning and representation method

Butterfly valve structure principle and application analysis

Principle of Globe Valve (Figure)

The difference between a float valve and a ball valve

Electric globe valve selection and application

Ball valve installation and maintenance methods

The role and use of the ball valve

TH VALVE • PROFESSIONAL VALVE MANUFACTURER

GET IN TOUCH WITH US